Technology of Production of ICE

Course guarantor:

Pavel Rohan

Lecturer:

Zdeněk Hazdra, Aleš Herman, Vít Novák, Pavel Rohan

Tutor:

Zdeněk Hazdra, Aleš Herman, Vít Novák, Pavel Rohan

Supervisor:

Department of Manufacturing Technology

Synopsis:

Course covers technologies used for production of engines and its components in todays automotive companies. Technologies of forging, casting, sintering for semi-finished products, successive heat treatment, machining of final parts, and assembly will be introduced. Processes of quality check are also covered. During exercises design of manufacturing process of concrete parts, CNC programming, simulation of assembly and industrial metrology will be done.

Requirements:

Syllabus of lectures:

1.Introduction to ICE from view of production ? parts, material, production technologies

2.Casting technologies ? high pressure, low pressure, gravity die casting

3.Casting - precision casting methods

4.Closed die forging, cros wedge rolling - principles, design of parts

5.Forged parts - crankshaft, camshaft, piston

6.Sintering of automotive parts - principle, metals, examples - conrod, clutch lining, bearings

7.Heat treatment of engine parts - cementing, hardening, nitriding

8.Machining of prismatic parts, milling - engine block

9.Machining of rotational parts, turning - crankshaft, piston

10.High precision machining technologies - grinding, honing

11.Assembly of engine, Production planning

12.Metrology

13.Quality assesment of engine

Syllabus of tutorials:

1.Material properties of engine materials

2.Design of manufacturing process of forged gear wheel

3.Design of manufacturing process of casted piston

4.CNC programming

5.Simulation of manufacturing and assembly process

6.Industrial metrology in praxis

Study Objective:

Study materials:

Note:

Time-table for winter semester 2024/2025:

	06:00–08:0008:00–10:0010:00–12:0012:00–14:0014:00–16:0016:00–18:0018:00–20:0020:00–22:0022:00–24:00
Mon
Tue
Wed	roomT4:A1-307a 14:15–15:45 EVEN WEEK (lecture parallel1) Dejvice roomT4:A1-307a 14:15–15:45 ODD WEEK (parallel nr.1) Dejvice
Thu
Fri

Time-table for summer semester 2024/2025:

Time-table is not available yet

The course is a part of the following study plans: