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CZECH TECHNICAL UNIVERSITY IN PRAGUE
STUDY PLANS
2022/2023

Technology of Production of ICE

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Code Completion Credits Range Language
E332052 KZ 2 1P+1C English
Lecturer:
Aleš Herman, Pavel Rohan
Tutor:
Aleš Herman, Pavel Rohan
Supervisor:
Department of Manufacturing Technology
Synopsis:

Course covers technologies used for production of engines and its components in todays automotive companies. Technologies of forging, casting, sintering for semi-finished products, successive heat treatment, machining of final parts, and assembly will be introduced. Processes of quality check are also covered. During exercises design of manufacturing process of concrete parts, CNC programming, simulation of assembly and industrial metrology will be done.

Requirements:
Syllabus of lectures:

1.Introduction to ICE from view of production ? parts, material, production technologies

2.Casting technologies ? high pressure, low pressure, gravity die casting

3.Casting - precision casting methods

4.Closed die forging, cros wedge rolling - principles, design of parts

5.Forged parts - crankshaft, camshaft, piston

6.Sintering of automotive parts - principle, metals, examples - conrod, clutch lining, bearings

7.Heat treatment of engine parts - cementing, hardening, nitriding

8.Machining of prismatic parts, milling - engine block

9.Machining of rotational parts, turning - crankshaft, piston

10.High precision machining technologies - grinding, honing

11.Assembly of engine, Production planning

12.Metrology

13.Quality assesment of engine

Syllabus of tutorials:

1.Material properties of engine materials

2.Design of manufacturing process of forged gear wheel

3.Design of manufacturing process of casted piston

4.CNC programming

5.Simulation of manufacturing and assembly process

6.Industrial metrology in praxis

Study Objective:
Study materials:
Note:
Time-table for winter semester 2022/2023:
06:00–08:0008:00–10:0010:00–12:0012:00–14:0014:00–16:0016:00–18:0018:00–20:0020:00–22:0022:00–24:00
Mon
Tue
roomT4:A1-304
Rohan P.
12:30–14:00
ODD WEEK

(lecture parallel1)
Dejvice
Učebna 304
roomT4:A1-304
Rohan P.
12:30–14:00
EVEN WEEK

(parallel nr.1)
Dejvice
Učebna 304
Wed
Thu
Fri
Time-table for summer semester 2022/2023:
Time-table is not available yet
The course is a part of the following study plans:
Data valid to 2023-02-02
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