Computer aided manufacturing processes

Lecturer:

Pavel Novák, Antonie Burešová, Jan Tomíček, Martin Vrabec

Tutor:

Pavel Novák, Antonie Burešová, Jan Tomíček, Martin Vrabec

Supervisor:

Department of Machining, Process Planning and Metrology

Synopsis:

Processing mock-up for casting, let us say mock-up of die tool models to the form of NC programme for CNC controlled milling machine. Usage of CAM system. Optimalization of tool paths with reference to cycle time and achieved quality of finished machined surface.

Requirements:

Knowledge of methods of cutting technology.

Syllabus of lectures:

1. Adjustment of workpieces - digital mock-upof models. Transfer of digital data in CAD CAM. Adjustment of by transfer affected data.

2. „Boundaries“ setup for machined area defintion.

3. „Patterns“ setup for machining with finishing strategies.

4. Definition of coordinate system with focus on milling machine. Four axis rotary milling.

5. Definition of stock material and connections of coordinate systems of workpiece, stock material and machine.

6. Partprogram for rough milling operation compilation.

7. Partprogram for milling operation for finishing compilation.

8. Verification of CL data and judgment of quality of finished machined surface.

9. Optimalization of tool paths for finishing on specified surface qualities.

10. Generation of NC programme. Verification of NC programme and its adjustment.

11. Cutting on CNC milling cutter.

12. Cutting on CNC milling cutter.

13. Appreciation of presumed and real cutted finished machined surface.

Syllabus of tutorials:

1. Adjustment of workpieces - digital mock-upof models. Transfer of digital data in CAD CAM. Adjustment of by transfer affected data.

2. „Boundaries“ setup for machined area defintion.

3. „Patterns“ setup for machining with finishing strategies.

4. Definition of coordinate system with focus on milling machine. Four axis rotary milling.

5. Definition of stock material and connections of coordinate systems of workpiece, stock material and machine.

6. Partprogram for rough milling operation compilation.

7. Partprogram for milling operation for finishing compilation.

8. Verification of CL data and judgment of quality of finished machined surface.

9. Optimalization of tool paths for finishing on specified surface qualities.

10. Generation of NC programme. Verification of NC programme and its adjustment.

11. Cutting on CNC milling cutter.

12. Cutting on CNC milling cutter.

13. Appreciation of presumed and real cutted finished machined surface.

Study Objective:

Acquaint student with principles of use of computer technique in cutting.

Study materials:

- Bilík, O. - Vrabec, M.: Technologie obrábění s využitím CAD/CAM systémů. VŠB-TU Ostrava 2002. ISBN 80-248-0034-9

- http://www.cadforum.cz/cadforum_de/

Note:

Further information:

http://u12134.fsid.cvut.cz/?udaj=predmet&id=C41067

Time-table for winter semester 2011/2012:

Time-table is not available yet

Time-table for summer semester 2011/2012:

	06:00–08:0008:00–10:0010:00–12:0012:00–14:0014:00–16:0016:00–18:0018:00–20:0020:00–22:0022:00–24:00
Mon	roomT4:F3-114 Vrabec M. 14:15–15:45 (lecture parallel5) Dejvice laboratoř K234 hala 1.p. 114roomT4:F3-114 Vrabec M. 16:00–17:30 (lecture parallel5 parallel nr.501) Dejvice laboratoř K234 hala 1.p. 114
Tue	roomT4:F3-114 Novák P. Burešová A. 09:00–10:30 (lecture parallel3) Dejvice laboratoř K234 hala 1.p. 114roomT4:F3-114 Novák P. Burešová A. 10:45–12:15 (lecture parallel3 parallel nr.301) Dejvice laboratoř K234 hala 1.p. 114roomT4:F3-114 Novák P. Burešová A. 14:15–15:45 (lecture parallel6) Dejvice laboratoř K234 hala 1.p. 114roomT4:F3-114 Novák P. Burešová A. 16:00–17:30 (lecture parallel6 parallel nr.601) Dejvice laboratoř K234 hala 1.p. 114
Fri	roomT4:F3-114 Vrabec M. Tomíček J. 09:00–10:30 (lecture parallel1) Dejvice laboratoř K234 hala 1.p. 114roomT4:F3-114 Vrabec M. Tomíček J. 10:45–12:15 (lecture parallel1 parallel nr.101) Dejvice laboratoř K234 hala 1.p. 114
Thu	roomT4:F3-114 Novák P. 14:15–15:45 (lecture parallel2) Dejvice laboratoř K234 hala 1.p. 114roomT4:F3-114 Novák P. 16:00–17:30 (lecture parallel2 parallel nr.201) Dejvice laboratoř K234 hala 1.p. 114
Fri

The course is a part of the following study plans: