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CZECH TECHNICAL UNIVERSITY IN PRAGUE
STUDY PLANS
2019/2020

Rationalization of Production

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Code Completion Credits Range
2342001 KZ 4 2P+2C
Lecturer:
Jiří Kyncl
Tutor:
Tomáš Kellner
Supervisor:
Department of Machining, Process Planning and Metrology
Synopsis:

Subject, content, division and tasks of a Manufacturing methods improvement. Rationalization study in the manufacturing processes. Manufacturing processes and operations analysis. Time structure of a Production. Photography of the working day. Work sampling studies. Time study. Time measurement variability. Improvment of operations elements and working conditions optimization. Computer aided methods in the manufacturing improvement and mathematical methods usually used in these areas. Job analysis. Motion study MTM, WF and others. Sequence motion study. Maynard operation sequence technique. Basic MOST method. Multiservice in a machine operation project. Improvement in service processes of the Production (heat treatment, inspection, transportation, interoperation and operation handling of material, storage and stock optimization). Computer aided Process and Systems Planning. Systematic handling Analysis.

Requirements:
Syllabus of lectures:

1. Manufacturing methods improvement aims , objects and main streams. Basic of the subject, division and classification.

2. Subsystems of time consumption classification (man, machine, material). Basic on the „rationalization“ studies.

3. Methods of the lost determination. Photography of the working day.

4. Manufacturing process and working operations analysis.

5. Work sampling studies and it´s applications.

6. Methods of a time consumption and standard time determination. Performance rating. Improvement of operation elements.

7. Time study. Time measurement variability. Time study requierements and equipment.

8. Theory of multimachine operation service. Operation service of the several equipments (heat treatment etc.)

9. Motion study. Division. Motion study MTM, WF and others.

10. Sequence motion study. Maynard operation sequence technique. Basic MOST.

11. Systematic Handling Analysis in the Manufacturing.

12. Assembly line balancing.

13. Logistical connections on manufacturing methods improvement (process charts). KAN BAN and Just-in-Time strategies.

14. Application of Computers for Improvement in a technical preparation for Process and Systems Planning.

Syllabus of tutorials:

1. Methods of analytic calculation for operator´s team of two workers.

2. Photography of the working day of an indivindual workplace (NC Milling Machine)

3. Stopwatch Time Measurement. Time study of operation. Evaluation.

4. Multimachine service of several NC Machine Tools (Turret Lathes)

5. Methods Time Measurement (MTM 1, MTM 2) and motion sequence study (Basic MOST) application.

6. Handling of material project.

7. Optimized strategies of stock and inventory control. Economic order quantity.

Study Objective:

Subject, content, division and tasks of a Manufacturing methods improvement. Rationalization study in the manufacturing processes. Manufacturing processes and operations analysis. Time structure of a Production. Photography of the working day. Work sampling studies. Time study. Time measurement variability. Improvment of operations elements and working conditions optimization. Computer aided methods in the manufacturing improvement and mathematical methods usually used in these areas. Job analysis. Motion study MTM, WF and others. Sequence motion study. Maynard operation sequence technique. Basic MOST method. Multiservice in a machine operation project. Improvement in service processes of the Production (heat treatment, inspection, transportation, interoperation and operation handling of material, storage and stock optimization). Computer aided Process and Systems Planning. Systematic handling Analysis.

Study materials:

1. Zelenka,A.-Preclík,V.: Racionalizace výroby, ČVUT 2004, 2. Preclík,V.: Průmyslová logistika, monografie, Nakladatelství ČVUT 2006, 3. Preclík,V.: Průmyslová logistika, Vydavatelství ČVUT 2002

Note:
Time-table for winter semester 2019/2020:
Time-table is not available yet
Time-table for summer semester 2019/2020:
06:00–08:0008:00–10:0010:00–12:0012:00–14:0014:00–16:0016:00–18:0018:00–20:0020:00–22:0022:00–24:00
Mon
Tue
Fri
Thu
roomT4:F3-114
Kyncl J.
07:15–08:45
(lecture parallel1)
Dejvice
Poč. laboratoř 12134
roomT4:F3-114
Kellner T.
09:00–10:30
(lecture parallel1
parallel nr.101)

Dejvice
Poč. laboratoř 12134
Fri
The course is a part of the following study plans:
Data valid to 2020-05-30
For updated information see http://bilakniha.cvut.cz/en/predmet10576902.html